Task Analysis

In this step, employers should examine all intended uses of a device or system of devices from the viewpoint of both the manufacturer and the user. All steps and tasks related to using, servicing, and maintaining a device or system of devices should be written out, analyzed, and standardized. The analysis should include any tasks related to the possible misuse of the device or system.

When creating a task identification list, try to include the following categories:

• Setting up the device or system
• Programming the device/system
• Operating - all modes
• Product feeding into device or system
• Product takeoff from machine or system
• Changing over system or tool
• Planned stoppages and return to operation
• Unplanned stoppages and return to operation
• Emergency stoppages and return to operation
• Unplanned start-up
• Troubleshooting
• Cleaning
• Scheduled maintenance and repair
• Unscheduled maintenance and repair

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